Custom Cable Assemblies
Solutions Developed to Your Specifications.
What are Custom Cable Assemblies?
Custom cable assemblies are mechanical systems engineered to an operator’s exact specifications. They are designed to precisely transmit motion or force while simultaneously resisting wear, corrosion, and fatigue. Bergen’s advanced in-house capabilities – including CNC machinery, comprehensive engineering support, and extensive product offerings – enable us to meet commercial, mil-spec, or FAA requirements for complex wire rope and cable assembly designs.
From Design to Reality.
Bergen specializes in developing complex cable assemblies that uniquely fufill your wire rope requirements and specifications. The comprehensive development process consists of quality cable products and secondary processing equipment for precise manufacturing. These broad in-house capabilities ensure that every assembly is manufactured to exact standards, ensuring a reliable performance for large-scale applications. RedWire’s article outlines our capabilities, material types, and promise to produce reliable, cost-efficient custom solutions.
Cable Assemblies Built to Your Qualifications
From flexibile cable construction to uniquely designed end fittings, Bergen ensures that every design detail is taken into account when testing against strict performance requirements. Explore Cable 101 to better understand the options and considerations that go into selecting the right configuration for your custom cable assembly.
Wire Rope and Cable
Customers can select from a wide variety of cable and wire rope constructions including:
- Mil-Spec Aircraft Cable
- Commercial Grade Aircraft Cable
- Stainless and Galvanized Cable and Wire Rope
- Nylon and PVC jacketed cable in numerous colors
- Miniature Diameter Cable
- Rotation Resistant Cable
Wire End Fittings
We boast the most complete offering of standard and custom end fittings in the industry, including:
- Custom Machined
- End Fittings
- Mil-Spec End Fitting
- Stop Sleeves
- Button Stops
- Ball Fittings
- Oval Sleeves
- Threaded Studs
- Wire Rope Clips
- Turnbuckles
- Thimbles
- Eyelets
Ready to Build Your Custom Cable Assembly?
From concept to production, we deliver custom cable assemblies designed around your unique requirements. Our team is ready to help with custom solutions tailored to your application, performance requirements, and production goals. Contact our team today for a customized solution and competitive quote.
Engineered for Demanding Applications
Rapid Results. Accurate Actuation.
Bergen custom cable assemblies send accurate transmissions for critical mechanical processes such as emergency ejection sequences.
Reliable Strength.
Bergen stainless steel and galvanized steel custom cables provide the high-tensile strength needed for critical cargo with high working loads.
Going Beyond Aviation.
From military aircraft controls to biomedical devices such as prosthetics, custom cable assemblies are used in various other industries.
Your Cable Connection for Mission-Critical Cable Systems
Bergen is your trusted partner for precision-engineered mil-spec or commercial-grade custom cable assemblies. Equipped with a broad inventory of cable and the most complete offering of standard and custom end fittings in the industry, we meet both military and commercial specifications with ease.
Mil-Spec Custom Cable Assemblies
Commercial Custom Cable Assemblies
Mil-spec cable assemblies are necessary for mission-critical
or sensitive applications that require high fatigue-resistant
cable. Military-graded cable undergoes stringent manufacturing and
performance test procedures to verify quality and can be built to
MIL-W-83420, MIL-W-83140, and other specifications.
Commercial cable assemblies are cost effective solutions that do not specify as many rigid construction requirements as military-grade cable. These assemblies are ideal for precise applications that do not require the excessive durability and strength of milspec cable.
Why Engineers Trust Bergen for Custom Cable Assemblies:
Contract Manufacturing
Bergen's skilled engineers deliver flexible manufacturing solutions tailored to meet your specifications and application requirements.
Enhanced Durability
Our wire rope and cable ends withstand the unique stresses of your application, ensuring long-lasting durability and reliability.
Optimized Design & Control
Custom cable assemblies improve operational efficiency and performance by providing precise motion control, streamlined machinery operations, and reduced friction via a specified design.
Cost-Effective Solutions
Custom cable assemblies reduce maintenance and virtually eliminate the need for frequent repairs, making them a cost-effective investment that avoids costly downtimes in various applications.
Let’s Develop the Right Solution Together.
Have a unique requirement or demanding application? Connect with our team to discuss your cable assembly needs.
Custom Cable Assemblies
Solutions Developed to Your Specifications.
Custom Cable Assemblies
Solutions Developed to Your Specifications.
What are Custom Cable Assemblies?
Custom cable assemblies are mechanical systems engineered to an operator’s exact specifications. They are designed to precisely transmit motion or force while simultaneously resisting wear, corrosion, and fatigue. Bergen’s advanced in-house capabilities – including CNC machinery, comprehensive engineering support, and extensive product offerings – enable us to meet commercial, mil-spec, or FAA requirements for complex wire rope and cable assembly designs.
From Design to Reality.
Bergen specializes in developing complex cable assemblies that uniquely fufill your wire rope requirements and specifications. The comprehensive development process consists of quality cable products and secondary processing equipment for precise manufacturing. These broad in-house capabilities ensure that every assembly is manufactured to exact standards, ensuring a reliable performance for large-scale applications. RedWire’s article outlines our capabilities, material types, and promise to produce reliable, cost-efficient custom solutions.
Cable Assemblies Built to Your Qualifications
Every aircraft cable assembly goes through compliance testing to ensure accurate performance. The comibination of United testers and customized digital proof loaders provides a testing capability of up to 22,500 lbs, full length wire testing, destructive testing, or proof loading of one piece.
Wire Rope and Cable
Customers can select from a wide variety of cable and wire rope constructions including:
- Mil-Spec Aircraft Cable
- Commercial Grade Aircraft Cable
- Stainless and Galvanized Cable and Wire Rope
- Nylon and PVC jacketed cable in numerous colors
- Miniature Diameter Cable
- Rotation Resistant Cable
Wire End Fittings
We boast the most complete offering of standard and custom end fittings in the industry, including:
- Custom Machined
- End Fittings
- Mil-Spec End Fitting
- Stop Sleeves
- Button Stops
- Ball Fittings
- Oval Sleeves
- Threaded Studs
- Wire Rope Clips
- Turnbuckles
- Thimbles
- Eyelets
Ready to Build Your Custom Cable Assembly?
From concept to production, we deliver custom cable assemblies designed around your unique requirements. Our team is ready to help with custom solutions tailored to your application, performance requirements, and production goals. Contact our team today for a customized solution and competitive quote.
Cable Assemblies Built to Your Qualifications
Every aircraft cable assembly goes through compliance testing to ensure accurate performance. The comibination of United testers and customized digital proof loaders provides a testing capability of up to 22,500 lbs, full length wire testing, destructive testing, or proof loading of one piece.
Wire Rope and Cable
Customers can select from a wide variety of cable and wire rope constructions including:
- Mil-Spec Aircraft Cable
- Commercial Grade Aircraft Cable
- Stainless and Galvanized Cable and Wire Rope
- Nylon and PVC jacketed cable in numerous colors
- Miniature Diameter Cable
- Rotation Resistant Cable
Wire End Fittings
We boast the most complete offering of standard and custom end fittings in the industry, including:
- Custom Machined
- End Fittings
- Mil-Spec End Fitting
- Stop Sleeves
- Button Stops
- Ball Fittings
- Oval Sleeves
- Threaded Studs
- Wire Rope Clips
- Turnbuckles
- Thimbles
- Eyelets
Ready to Build Your Custom Cable Assembly?
From concept to production, we deliver custom cable assemblies designed around your unique requirements. Our team is ready to help with custom solutions tailored to your application, performance requirements, and production goals. Contact our team today for a customized solution and competitive quote.
Engineered for Demanding Applications
Rapid Results. Accurate Actuation.
Bergen custom cable assemblies send accurate transmissions for critical mechanical processes such as emergency ejection sequences.
Reliable Strength.
Bergen stainless steel and galvanized steel custom cables provide the high-tensile strength needed for cargo with high working loads.
Going Beyond Aviation.
From military aircraft controls to biomedical devices such as prosthetics, custom cable assemblies are used in various other industries.
Engineered for Demanding Applications
Rapid Results. Accurate Actuation.
Bergen custom cable assemblies send accurate transmissions for critical mechanical processes such as emergency ejection sequences.
Reliable Strength.
Bergen stainless steel and galvanized steel custom cables provide the high-tensile strength needed for cargo with high working loads.
Going Beyond Aviation.
From military aircraft controls to biomedical devices such as prosthetics, custom cable assemblies are used in various other industries.
Your Cable Connection for Mission-Critical Cable Systems
Bergen is your trusted partner for precision-engineered mil-spec or commercial-grade custom cable assemblies. Equipped with a broad inventory of cable and the most complete offering of standard and custom end fittings in the industry, we meet both military and commercial specifications with ease.
Mil-Spec
Custom Cable Assemblies
Mil-spec cable assemblies are necessary for mission-critical or sensitive applications that require high fatigue-resistant cable. Mil-spec cable undergoes stringent manufacturing and
performance test procedures to verify quality and can be built to MIL-W-83420, MIL-W-83140, and other specifications.
Commercial
Custom Cable Assemblies
Custom Cable Assemblies
Commercial cable assemblies are cost effective solutions that do not specify as many rigid construction requirements as military-grade cable. These assemblies are ideal for precise applications that do not require the excessive durability and strength of milspec cable.
Your Cable Connection for Mission-Critical Cable Systems
Bergen is your trusted partner for precision-engineered mil-spec or commercial-grade custom cable assemblies. Equipped with a broad inventory of cable and the most complete offering of standard and custom end fittings in the industry, we meet both military and commercial specifications with ease.
Mil-Spec
Custom Cable Assemblies
Mil-spec cable assemblies are necessary for mission-critical or sensitive applications that require high fatigue-resistant cable. Mil-spec cable undergoes stringent manufacturing and
performance test procedures to verify quality and can be built to MIL-W-83420, MIL-W-83140, and other specifications.
Commercial
Custom Cable Assemblies
Commercial cable assemblies are cost effective solutions that do not specify as many rigid construction requirements as military-grade cable. These assemblies are ideal for precise applications that do not require the excessive durability and strength of milspec cable.
Why Engineers Trust Bergen for Custom Cable Assemblies:
Contract Manufacturing
Bergen's skilled engineers deliver flexible manufacturing solutions tailored to meet your specifications and application requirements.
Enhanced Durability
Our wire rope and cable ends withstand the unique stresses of your application, ensuring long-lasting durability and reliability.
Optomized Design & Control
Custom cable assemblies improve operational efficiency and performance by providing precise motion control, streamlined machinery operations, and reduced friction via a specified design.
Cost-Effective Solutions
Custom cable assemblies reduce maintenance and virtually eliminate the need for frequent repairs, making them a cost-effective investment. This avoids costly downtimes in automotive and industrial applications.
Let’s Develop the Right Solution Together.
Have a unique requirement or demanding application? Connect with our team to discuss your cable assembly needs.
Why Engineers Trust Bergen for Custom Cable Assemblies:
Contract Manufacturing
Bergen's skilled engineers deliver flexible manufacturing solutions tailored to meet your specifications and application requirements.
Enhanced Durability
Our wire rope and cable ends withstand the unique stresses of your application, ensuring long-lasting durability and reliability.
Optomized Design & Control
Custom cable assemblies improve operational efficiency and performance by providing precise motion control, streamlined machinery operations, and reduced friction via a specified design.
Cost-Effective Solutions
Custom cable assemblies reduce maintenance and virtually eliminate the need for frequent repairs, making them a cost-effective investment. This avoids costly downtimes in automotive and industrial applications.
Let’s Develop the Right Solution Together.
Have a unique requirement or demanding application? Connect with our team to discuss your cable assembly needs.