Safety cables play a critical role in the defense and marine industries, where reliability, durability, and resistance to harsh conditions are non-negotiable. Bergen Cable’s Safety Cable system, developed in collaboration with General Electric Aircraft Engines, has become a trusted solution for securing fasteners in high-vibration and corrosive environments.
In defense applications, these cables ensure the integrity of critical components such as weapon systems, vehicle fittings, and communication equipment, where failure is not an option. In marine settings, they secure hydraulic lines, connectors, and other hardware exposed to saltwater and extreme weather, preventing loosening due to constant motion and corrosion. The system’s design, available in lengths from 6” to 36” and diameters of .022, .032, and .040 inches, utilizes materials like 304 and 321 stainless steel, as well as Inconel 600 and 625 for enhanced high-temperature and corrosion resistance, making it adaptable to the rigorous demands of naval vessels and military installations.
Accessories
Bergen Cable enhances its Safety Cable system with a range of specialized accessories that further optimize its performance in defense and marine contexts. The Terminator Tool, featuring a 360° rotating nose and flush-cutting capability, simplifies installation and reduces time by up to 50% compared to traditional lock wire, while minimizing foreign object debris (FOD) risks. Safety Cable ferrules, offered in a spring-loaded magazine with 50 units per pack, are available in matching materials and include elongated options for fasteners with limited clearance. The TB201 Torque Verification Block ensures periodic tool calibration, maintaining precision, while the TW150 Torque Wrench provides accurate tension settings. Additionally, the 45-6N Cutter Gripper securely removes cables, preventing loose fragments, and the BCT-MPT-250C Electronic Load Tester verifies tension and ferrule pull-off strength. Together, these accessories, combined with Bergen’s expertise and U.S.-based production, make it a preferred choice for enhancing safety and efficiency in defense and marine operations.